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Show Bike S2R - Harley-Davidson XLH 1200 Sportster 2001 - DRAG SPECIALTIES JAMBOREE SPORTS'TERRE - Assembled by C&C Kustom Work Shop

Demobike - H-D XLH 1200 Sportster 2001

ABOUT THIS BIKE BUILD:

H-D XLH 1200 Sportster 2001
(C & C Kustom Workshop)

Built to break boundaries, this 2001 H-D XLH 1200 Sportster leaves the asphalt behind and charges straight into the dirt. Reimagined by C & C Kustom Workshop, this machine transforms a classic American V-twin into a rugged offroad weapon without losing its unmistakable soul. The deep torque of the Evolution engine now meets lightweight control, reinforced chassis dynamics, and purpose-built components drawn from the Parts Europe portfolio.

Every detail serves function: from the aggressive stance to the optimized intake, cooling, and ignition systems. Premium upgrades like the S&S Air Cleaner, Dynatek ignition setup, and Dynojet jet kit unlock performance, while Hyperpro suspension and Motomaster braking components ensure control when terrain gets unpredictable. Dirt-ready ergonomics come via Scar handlebars, Domino throttle, and Moose Offroad levers, delivering precision in every situation.


This is not a showpiece - it’s a statement. A Sportster stripped of convention and rebuilt for exploration. A machine that proves Harley-Davidson DNA doesn’t end where the road does.

Tech Details:
  • Engine: 1200cc Evolution V-Twin, air-cooled
  • Power Delivery: Strong low-end torque, classic Sportster punch
  • Transmission: 5-speed manual
  • Frame: Steel double cradle, compact geometry
  • Suspension: Telescopic fork (front), dual shocks (rear)
  • Brakes: Single disc front and rear
  • Fuel System: Carbureted (stock CV carb)
  • Weight: ~225 kg (dry)
  • Character: Raw, mechanical feel with high customization potential
  • Aftermarket Compatibility: Extensive—ideal for custom builds
Control & Ergonomics

1. Control & Ergonomics

Control starts at the rider interface. The combination of Scar handlebar & grips, Domino throttle control, and Moose Offroad lever delivers precise modulation and confident handling in loose terrain. Wider leverage, improved grip compounds, and responsive throttle input redefine how a Sportster feels offroad—turning a cruiser cockpit into a dirt-capable command center.

Electrical & Ignition Performance

2. Electrical & Ignition Performance

Reliability and spark precision come from a full Dynatek ignition system, including module, coil, and plug wires. Paired with Drag Specialties spark plugs, the system ensures consistent combustion even under demanding offroad conditions. The result is cleaner throttle response, stronger ignition timing, and dependable starts—whether hot, cold, or mid-trail.

Intake & Breathing System

3. Intake & Breathing System

Airflow is upgraded with the S&S Air Cleaner, supported by a precision prefilter setup. This combination improves intake efficiency while protecting against dust and debris—critical for offroad riding. Enhanced airflow translates directly into sharper throttle response and improved engine performance across the rev range.

Fuel Delivery Optimization

4. Fuel Delivery Optimization

The Dynojet jet kit recalibrates the carburetor for optimized fuel-air mixture, complementing the upgraded intake. This ensures smoother power delivery and eliminates hesitation under load. Especially offroad, where throttle precision matters, this upgrade transforms the Sportster into a far more responsive and controllable machine.

Drivetrain & Final Drive

5. Drivetrain & Final Drive

Durability meets performance with a Motomaster drivetrain setup, including chain, rear sprocket, and sprocket bolts. Built to withstand high stress and contamination, this conversion enhances reliability compared to traditional belt drives. It’s a critical step in adapting the Sportster platform for real offroad abuse.

Braking System

6. Braking System

Stopping power is handled by Motomaster brake components—disc and caliper—engineered for consistent performance in mud, dust, and heat. Improved braking modulation and resistance to fade give the rider confidence when descending or navigating technical terrain, far beyond stock capabilities.

Suspension & Ride Dynamics

7. Suspension & Ride Dynamics

The transformation into an offroad machine is anchored by Hyperpro springs, significantly improving suspension response and load handling. These upgrades enhance stability over uneven surfaces, reduce bottoming out, and maintain traction—turning the Sportster into a capable offroad performer.

Engine Reliability & Cooling

8. Engine Reliability & Cooling

Thermal management and engine integrity are addressed with a Jagg oil cooler and Genuine Motor Gasket components. These ensure stable operating temperatures and long-term durability under increased load. Supporting components like precision tappets further refine internal engine operation.

Offroad Body & Protection Components

9. Offroad Body & Protection Components

The aggressive offroad look is matched by functional upgrades: UFO front number plate & fender, Polisport chain roller, and BS Battery for reliable power supply. These components reduce weight, improve protection, and enhance usability in dirt environments—completing the Sportster’s transformation.

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Part List Artikel / Art.-Nr. Art.-Nr. Hersteller Marke VE auf Lager Einzelhandelspreis
Unique text OIL PUMP ASSEMBLY 91-18XL
09320189
09320189 / 88164
88164 DRAG SPECIALTIES KT
15+ In Stock
195,29EUR*
Unique text
75bce6ab0c6c5e07de51b48f7f1608f3.jpg
OIL PUMP ASSEMBLY 91-18XL
09320189
09320189 / 88164
195,29EUR*
VE: KT
15+ In Stock
Unique text MOTOR GSKT SET 91-03 XL
20111001
20111001 / JGI-17026-91
JGI-17026-91 JAMES GASKET KT
9 In Stock
251,57EUR*
Unique text
a37f601f366947994648eab2d20f5aca.jpg
MOTOR GSKT SET 91-03 XL
20111001
20111001 / JGI-17026-91
251,57EUR*
VE: KT
9 In Stock
Unique text DYNA 2000I IGNITION MODUL
21010027
21010027 / D2KI-1P
D2KI-1P DYNATEK EA
15+ In Stock
331,77EUR*
Unique text
1005f1edac080c6a70f9bacac6552aeb.jpg
DYNA 2000I IGNITION MODUL
21010027
21010027 / D2KI-1P
331,77EUR*
VE: EA
15+ In Stock
Unique text SPARK PLUGS IRIDIUM TC/XL
21030231
21030231 / E18-6655IDS
E18-6655IDS DRAG SPECIALTIES PR
15+ In Stock
26,89EUR*
Unique text
75bce6ab0c6c5e07de51b48f7f1608f3.jpg
SPARK PLUGS IRIDIUM TC/XL
21030231
21030231 / E18-6655IDS
26,89EUR*
VE: PR
15+ In Stock
Unique text COIL 3.OHM TWN FIRE MINI
DC65
DC65 / DC6-5
DC6-5 DYNATEK EA
10 In Stock
211,12EUR*
Unique text
1005f1edac080c6a70f9bacac6552aeb.jpg
211,12EUR*
VE: EA
10 In Stock
Unique text PLUG WIRE 8MM SUPPRESSION
DW800
DW800 / DW-800
DW-800 DYNATEK ST
15+ In Stock
33,28EUR*
Unique text
0e46d6a39c0505f8cca59c1bb6060ef0.jpg
PLUG WIRE 8MM SUPPRESSION
DW800
DW800 / DW-800
33,28EUR*
VE: ST
15+ In Stock
Unique text JETKIT HAR 1200 T-SLIDE
DS289308
DS289308 / 8109
8109 DYNOJET EA
4 In Stock
175,33EUR*
Unique text
9a9990617c57abb0734abb6235996637.jpg
JETKIT HAR 1200 T-SLIDE
DS289308
DS289308 / 8109
175,33EUR*
VE: EA
4 In Stock
Unique text LEVER CL ASM ULTIMAT SYS
06120006
06120006 / 3MS1000
3MS1000 MOOSE OFFROAD EA
11 In Stock
78,48EUR*
Unique text
fe100ccd6cfba5bffd9e1b4daa569861.jpg
LEVER CL ASM ULTIMAT SYS
06120006
06120006 / 3MS1000
78,48EUR*
VE: EA
11 In Stock
*inkl. 19% MwSt.

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